OpenDevelopment

The collection of processes associated with developing a comprehensive plan to make products and service to support the supply chain operations plan. This process determines net capacity requirements, considering make/production asset availability, maintenance plans, Material Sourcing Plans, and existing work-in-process.

The capacity planning process is based on three dimensions:

• Determining demand for production (e.g. orders, forecasted orders, inventory levels (including linearity)
• Available capacity (e.g. fixed and flexible capacity)
• Time-phasing of raw materials, sub-assemblies, and/or semi-finished products

Alternative names for Plan Make include: Production Planning, MPS (MPS).

Use Cases

• In a repair/refurbishment center: Capacity planning
• In a manufacturing plant: Production capacity planning
• In a MTS manufacturing plant: Production Order REQ determination

Notes

MPS or MPS is a commonly used term to describe the production plan. This originates in the incorrect use of the word schedule in supply chain. A schedule is a fine-tuning of a plan. Perfect Order Ratio Orders On-time Ratio Orders In-full Ratio Order Cycle Time Planning Frequency Make Cycle Time Supply Chain Costs Cost of Goods Sold Cash Conversion Cycle Days of Inventory Master Production Schedule Manufacturing Resource Planning Forecast-to-Plan

Hierarchy

ID	Name	Level	x
P	Plan	1	P
P3	Plan Make	2	P3
P301	Gather Demand for Make	3	P301
P302	Gather Inventory & Schedule	3	P302
P303	Calculate Production Plan	3	P303
P304	Publish Production Plan	3	P304
P305	Analyze Make Plan Deviations	3	P305

Metric(s)

ID	Name	Level	x
DP1	Perfect Order Ratio	1	DP1
DP13	Orders On-time Ratio	2	DP13
DP14	Orders In-full Ratio	2	DP14
RS1	Order Cycle Time	1	RS1
RS11	Planning Frequency	2	RS11
RS13	Make Cycle Time	2	RS13
CO1	Supply Chain Costs	1	CO1
CO11	Cost of Goods Sold	2	CO11
AE1	Cash Conversion Cycle	1	AE1
AE12	Days of Inventory	2	AE12

Term(s)

ID	Name	Clear	x
F2P	Forecast-to-Plan		F2P
MRP-II	Manufacturing Resource Planning		MRP-II
MPS	Master Production Schedule		MPS

Workflow

From Input(s)	Process	Output(s) To
wf_process wf_arrow P4 Distribution Plan P2 Materials Requirements Plan P1 Supply Chain Operations Plan	P3	wf_arrow wf_process Production Plan P1 Production Plan P2 Production Plan P4

Note: Common inputs and outputs are listed in alphabetical order. Other inputs and outputs may be required to support varying use cases.Plan Make Plan 130000 2 Plan, Planning, Production, Master Production Plan, Supply Chain Development of the production plan: Production capacity required to support the overall supply chain operations plan